purchase air compressor regulator for all models.

Having a compressor is not enough, you need to get other components (air compressor regulator, line pressure gauge, etc.) to help create the best working environment for your compressor. Choosing the right air compressor regulator is not easy. However, with a little research, you can find the most useful and suitable products. This guide will help you.

Benefits of air compressor regulator

Air compressor pressure regulators are pulse dampened

Compressed air is a fluid. Pressure applied at any point in a closed system will be transmitted and felt equally throughout the system.

As a result, the system receiver and lines of your air compressor begin to build up pressure each time it cycles, and the sudden increase in pressure creates a pressure pulse in the compressed air of all the lines in the plant. 

For example, installing air compressor pressure regulators can provide benefits in terms of more consistent cylinder cycling and more consistent rod speed.

Save money with an air compressor regulator

Saving money is yet another excellent reason to use an air compressor pressure regulator and why your air system needs numerous pressure regulators. Turn down the pressure to the minimum functional level in every air application, and you can save a lot on compressed air generation costs.

As an energy source, compressed air is one of the most expensive because it uses other forms of energy in its own generation. Running every cylinder and every air tool at the lowest pressure setting you’re comfortable with will save you money! For this, you need a regulator.

reduce noise

A properly regulated air compressor is usually quieter than an unregulated one. This may help if you are using the compressor in an area where noise is a concern.

There are two types of regulators: pressure-reducing and back-pressure. Pressure-reducing regulators control pressure to the process by sensing the outlet pressure and controlling their own downstream pressure; back-pressure regulators control pressure from the process by sensing inlet pressure and controlling pressure from upstream.

How to Choose the Best Air Compressor Regulator for Your Business?

To properly size a regulator for your chosen application, you must evaluate the downstream equipment flow and pressure requirements.

Smaller regulators are usually direct-acting and non-reducing, while most standard-size regulators will be self-relieving, self-contained diaphragm chamber types. Next, the required airflow must be considered.

You can then choose the desired adjustment screw between a tamper-resistant locking T-shaped or push-lock plastic knob type. The latter is the most common general purpose, tool-free adjustment of working pressure.

Orifice flow rating and connection size can also be used to size air compressor pressure regulators. Under the same operating conditions, a larger valve body regulator will produce better setting sensitivity and less droop.

air flow

Installing a properly sized regulator is key to maintaining the desired pressure. The correct size is usually determined by the flow rate in the system – larger regulators can handle higher flow rates while effectively controlling pressure, while smaller regulators are suitable for lower flow rates. The size of the regulator assembly is also important. For example, it is more effective to control low pressure applications with larger diaphragms or pistons. If you wish to use your air compressor for demanding applications such as sandblasting or painting, you will need a higher flow regulator.

work pressure

Since the primary function of a regulator is to manage work pressure, it is critical to ensure that your selection is rated for maximum, minimum, and operating system pressures. You need to make sure the regulator can handle the maximum pressure your air compressor can provide. Otherwise, you could damage the regulator and air compressor.

work temperature

Industrial processes have a wide temperature range and you should be confident that the regulator you choose will withstand the typical expected operating conditions. Environmental factors are a consideration, along with factors such as fluid temperature and the Joule-Thomson effect, which causes rapid cooling due to pressure drop.

Regulator control type

Most adjusters are either spring loaded or dome loaded. Spring-loaded adjusters are controlled by the operator turning an external knob that controls the force of the spring on the sensing element. In contrast, dome-loaded regulators use fluid pressure inside the system to provide the set pressure for the sensing element. While spring-type adjusters are more common and more familiar to operators, dome-type adjusters can help improve precision in applications that require it, and may be beneficial in automated applications.

Material

Gas pressure regulators use many types of body materials.

• Acetal polymers have excellent inherent lubricity and are fatigue and chemical resistant. Plastics are used in many medical procedures involving bodily fluids. They are usually ideal for one-time applications.
• Aluminum is lightweight, resistant to oxidation, and has good electrical and thermal conductivity.
• Brass also offers good electrical conductivity, along with excellent high temperature ductility and reasonable cold ductility.
• Cast iron consists primarily of iron, but also contains important traces of carbon and silicon.
• Steel is a commercial iron that contains carbon as a basic alloying constituent, which is lower in carbon than cast iron and is malleable.
• Stainless steel is chemical and corrosion resistant and can withstand high pressure. This is the best material for cleanrooms and corrosive fluids.
• Zinc is a crystalline metallic element that becomes ductile when slightly heated, but becomes brittle at room temperature.

Brass, aluminum, and plastic are the least expensive options.

Additional features

Some gas pressure regulators have internal pressure gauges or pressure relief valves. Others have an integral filter for fluid intake or an additional lubricator for valve operation. Tamper-resistant gas pressure regulators feature safety features, such as locks, that prevent unwanted adjustments.

price

Finally, you also need to consider price when choosing an air compressor pressure regulator. You don’t want to spend an exorbitant amount of money, but you also don’t want to sacrifice quality. Therefore, a balance must be found between the two when deciding.

BISON is a well-known brand in the air compressor regulator industry. We have been a manufacturer of air compressor regulators for many years with different types of connections including G1/4, G3/8, 1/4″ and 3/8″.

Our products are used in numerous industries including electronics, medical devices, aerospace and automotive manufacturing.

We provide you with high-quality products at competitive prices, and you can use our products to reduce costs and improve efficiency.

We also provide custom designs to meet your requirements, if you are interested in our products, please contact us now!