direct drive air compressor manufacturer
China direct drive air compressor just for you
BISON provide direct drive air compressor design and manufacture
At BISON, we can help you find the best direct air compressor for your business needs.
You’ll find everything you need to know about BISON direct drive air compressors, from their advantages and disadvantages, their applications, things to look at before purchasing or importing them, and lots more.
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direct drive air compressor manufacturer & supplier
low noise
Since the crankshaft is directly connected to the motor, it doesn’t run as smoothly as a lubricated belt-driven compressor. But rest assured, BISON direct air compressors are designed in such a way that they produce less noise than other direct air compressors available in the market.
withstand harsh environments
If you are purchasing an air compressor that is likely to operate in harsh conditions or extreme temperatures, BISON direct air compressor model is the best choice for you. This compressor is designed to withstand temperatures below freezing and up to 40°C.
more reliable
That’s reasonably reliable and sturdy machines.BISON offers high-quality direct air compressors, which means you’ll rarely encounter aftermarket problems. Even if you need to do repairs, BISON offers replaceable parts.
Less maintenance
Direct air compressors have fewer moving parts, so they don’t require many parts to be replaced due to wear and tear. This characteristic makes them popular with home woodworkers. You can capture a larger market among the non-professional crowd.
low energy cost
For those who use air compressors regularly, it should be as energy efficient as possible to reduce the total cost. Direct compressors deliver unmatched efficiency and performance every time you turn them on.
cheap air compressor
Direct air compressors are easier to transport because they are smaller, lighter. This means your shipping costs will be very low. The good news, besides many other advantages, BISON also offers competitive prices for direct air compressors.
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Important things you should know before purchasing direct air compressor
What is a direct air compressor?
Direct air compressors do not have a belt or pulley system because they are powered by a crankshaft connected to the motor.
The working principle of direct air compressors is straightforward. When the motor turns, it spins two or more gears and rotates a smaller gear inside the cylinder, and compressing the air. The compressed air is then piped to the desired location and can be used to power heavy tools. Direct air compressors are also available in the piston and rotary designs.
The piston and crankshaft assemblies are also connected, so they move together as a unit without any belt or pulley getting in the way.
This design is much more efficient than belt-driven compressors because there is no energy loss due to friction.
When choosing a direct air compressor, performance and safety are equally important considerations. A direct air compressor without the PSI capacity for your tool may result in property or equipment damage or personal injury.
The type of compressor you choose affects your energy bills, work flexibility, and safety.
Applications of Direct Drive Air Compressors
Direct drive air compressors find use across a variety of sectors. Whether powering pneumatic tools in construction and automotive sectors or being used in manufacturing processes, these compressors are versatile powerhouses.
Food and Beverage Industry
In the food and beverage industry, Direct Drive Air Compressors play a crucial role in preserving products. The compressed air they generate is used in the packaging process, ensuring the freshness and quality of the products.
Electronics Industry
In the electronics industry, these compressors are used to operate various tools and machines. They are essential for maintaining a clean and dust-free environment, which is critical in the production of electronic components.
Pharmaceutical Industry
The pharmaceutical industry heavily relies on Direct Drive Air Compressors. They are used in manufacturing processes, such as tablet compression, spray drying, and pneumatic conveyance of powders and granules.
Chemical Industry
In the chemical industry, these compressors are used to power various equipment and processes. They are critical for the safe and efficient operation of chemical plants, ensuring that all processes run smoothly and efficiently
Advantages of Direct Drive Air Compressors
Compared to other types of compressors, Direct Drive Air Compressors have several advantages. They are more energy-efficient as all the energy created goes into running the pump. They are also more durable and reliable, making them suitable for continuous use.
Moreover, they are flexible enough to meet the needs of various applications, with horsepower ranging from 1 to 254. This flexibility makes them a better fit for different industries with varying needs
In summary, if you prioritize dependability, operational simplicity, cost-effectiveness, and power, a direct drive air compressor could be your ideal choice. Contact Bison request a direct drive air compressors quote today and win your work.
direct drive air compressor FAQs
How long can a direct air compressor run?
How long a direct air compressor can run is usually determined by its duty cycle rating. All direct air compressors come with a rating, usually described as a percentage. This percentage represents the time the direct air compressor can run during its cycle.
For example, let's say we have a 60-minute cycle period with a 50% duty cycle. A direct air compressor can run for 30 minutes and then be idle for 30 minutes to ensure it doesn't overwork or overheat, which can cause premature wear.
If another direct air compressor is cycled for 100 minutes with a 75% duty cycle, it can run for 75 minutes and then needs a 25-minute break before it can work again. Following the manufacturer's duty cycle recommendations is essential to protect your compressed air system.
On the other hand, if your direct air compressor overheats, the thermal overload protector on the motor may reset and cause the direct air compressor to shut down until it cools enough to continue running. The same can be said for the circuit breaker. If it starts to draw more current than expected, it will trip so that the direct air compressor won't cause further damage.
How does a direct air compressor produce clean air?
For a direct air compressor to deliver clean air, it must be filtered. Sometimes a series of filters. First, as air is drawn into the compression chamber, the intake will have a filter to filter out any contaminants from the atmosphere.
In a compressed air system, if some oil lubricates the compressor, it must be separated from the airflow while accumulating water and moisture. Both can be removed using various types of filters, separators, or coolers.
Most direct air compressor systems in industrial environments are equipped with aftercoolers and water separators to separate as much condensate water as possible from the compressed air stream. With the correct selection and sizing of water separators, achieving 80-90% efficiency is possible. The remaining water flows together with the compressed air in the form of a water mist into the air receiver, from where it can be drained or removed in an additional filter.
Oil in the form of droplets can be partially separated in an aftercooler or oil separator filter. Activated carbon oil filters must be used to remove oil vapors. They effectively reduce the oil volume to 0.003 mg/m3.
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